CUSTOMER PROBLEM
What made the part difficult?
Foam firmness, adhesive coverage and liner handling must match the assembly gap and placement method; a pad that is too soft, thick or difficult to peel can affect fit and takt time.
HOME/CASE STUDY
Precision adhesive foam pads for cushioning and spacing
A die-cut adhesive foam pad provides repeatable cushioning, spacing, anti-slip support or shock control around housings, batteries and connectors.
CUSHIONING / ADHESIVE
Precision adhesive foam pads for cushioning and spacing
A die-cut adhesive foam pad provides repeatable cushioning, spacing, anti-slip support or shock control around housings, batteries and connectors.
01Defined cushioning or spacing height
02Stable adhesive area
03Anti-slip and shock-control target
04Fast manual or automated placement
02 / ENGINEERING ROUTE
From requirement to a manufacturable construction.
Candidate material stack
Single- or double-sided adhesive foam
EVA, PE or PORON cushioning foam
3M or customer-specified adhesive and liner
DFM review
Match thickness and firmness to the real gap
Keep adhesive coverage inside the functional zone
Add liner split or peel tab for clean placement
Converting process
Foam and adhesive lamination
Precision kiss-cut or through-cut
Liner-based orientation and clean packing
03 / VERIFICATION PLAN
Define acceptance before production.
01
Foam grade, thickness and firmness
02
Outline and adhesive coverage
03
Liner release and placement handling
04
Customer fit, cushioning and aging validation
04 / PROJECT RESULT
What the project handed to the next team.
The result fixes the approved construction, verification checkpoints and delivery standard needed for repeat production.
Thickness, firmness and adhesive construction fixed after sample review
Liner direction and pickup edge confirmed for the assembly station
Lot identification and inspection points defined for repeat production
SAMPLE SUPPORT · FAST RESPONSE
Tell us your requirement. Move the project forward.
Start with your contact details and the problem. Add a drawing when available; we respond with the next step and keep progress visible through delivery.
01Initial RFQ response within 1 business hour+
After receiving usable project information, our sales and engineering team confirms receipt and returns the quotation or the specific information still needed.
02Engineering feedback typically within 4 business hours+
Drawing, material, process, tolerance and delivery questions are answered typically within 4 business hours after sufficient technical information is received.
03Project follow-up starts within 1 working day+
Set up the review path, responsible contact, milestones and next actions so purchasing and engineering teams know the current status.
04Sample support for qualified projects+
Sample support is available for qualified projects after drawing, material and construction review. Timing depends on project requirements.
05Visible production progress+
Support progress photos and milestone updates through material preparation, production, inspection, packing and shipment.
SAMPLE SUPPORT · ONE-HOUR QUOTATION RESPONSE
Start with the problem. Add a drawing when available.
Only four fields are required to start. PDF, DXF, DWG, STEP and images are optional. Qualified projects can request sample support.