CUSTOMER PROBLEM
What made the part difficult?
Uneven height can create pressure marks or gaps, while poorly controlled inner edges allow light leakage. Thin walls can stretch during waste removal or placement.
HOME/CASE STUDY
Display cushioning and light-blocking foam construction
A shaped foam construction controls the display gap, cushions the module and blocks stray light around the visible opening.
DISPLAY / LIGHT CONTROL
Display cushioning and light-blocking foam construction
A shaped foam construction controls the display gap, cushions the module and blocks stray light around the visible opening.
01Visible opening geometry
02Compression and display pressure
03Narrow walls and corners
04Clean appearance requirement
02 / ENGINEERING ROUTE
From requirement to a manufacturable construction.
Candidate material stack
Black light-blocking foam
PORON or slow-rebound cushioning foam
Single- or double-sided adhesive construction
DFM review
Balance wall width and corner radius
Define adhesive match with the visible opening
Split the liner for controlled placement
Converting process
Foam and adhesive lamination
Kiss-cut or through-cut around the window
Low-tension waste removal and clean packing
03 / VERIFICATION PLAN
Define acceptance before production.
01
Outer and inner-window dimensions
02
Thickness, firmness and compression
03
Surface cleanliness and edge condition
04
Customer fit, pressure-mark and light-leakage check
04 / PROJECT RESULT
What the project handed to the next team.
The result fixes the approved construction, verification checkpoints and delivery standard needed for repeat production.
Visible opening and compression target fixed after sample fit review
Liner split and pickup direction defined for accurate placement
Inspection points cover inner edge, thickness and surface condition
FREE SAMPLE · FAST RESPONSE
Tell us your requirement. Move the project forward.
Start with your contact details and the problem. Add a drawing when available; we respond with the next step and keep progress visible through delivery.
01Quotation response within 1 hour+
After receiving usable project information, our sales and engineering team confirms receipt and returns the quotation or the specific information still needed.
02Workshop / engineering response within 4 hours+
Drawing, material, process, tolerance and delivery questions are passed to the responsible workshop or engineer for a practical answer.
03Project follow-up starts within 1 working day+
Set up the review path, responsible contact, milestones and next actions so purchasing and engineering teams know the current status.
04Free samples in 1–3 days+
Samples are free. For feasible standard projects, samples can be prepared in 1–3 days after drawing and material confirmation.
05Visible production progress+
Support progress photos and milestone updates through material preparation, production, inspection, packing and shipment.
FREE SAMPLE · ONE-HOUR QUOTATION RESPONSE
Start with the problem. Add a drawing when available.
Only four fields are required to start. PDF, DXF, DWG, STEP and images are optional; every project can request samples.